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Motion and time study for lean manufacturing / Fred E. Meyers, James R. Stewart.

By: Meyers, Fred E.
Contributor(s): Stewart, James R. (James Robert), 1939-.
Upper Saddle River, N.J. : Prentice Hall, 2002Edition: 3rd ed.Description: xvii, 370 p. : ill. ; 24 cm.ISBN: 9780130316707.Subject(s): Lean manufacturing | Methods engineering | Motion study | Time studyGenre/Form: Print books.
Contents:
Motion and Time Study for the Lean Environment Nature of the Lean Environment Approaches to Quality Measurement and Improvement Planning and Scheduling the Production System Steps toward Establishing a Lean Manufacturing Environment Use of Motion Study Tools to Improve the Environment Use of Time Study Tools to Maintain the Lean Environment Measures of Performance within the Lean Environment History of Motion and Time Study Frederick W. Taylor (1856-1915) Frank (1868-1924) and Lillian (1878-1972) Gilbreth Henry Laurence Gantt (1861-1919) Harrington Emerson (1853-1931) Ralph M. Barnes (1900-1984) Marvin E. Mundel (1916-1996) Shigeo Shingo (1909-1990) Professor Elton Mayo Controversy Importance and Uses of Motion and Time Study What Is a Motion Study? Importance and Uses of Motion Study What Is a Time Standard? Importance and Uses of Time Study Techniques of Time Study Techniques of Methods Design: The Product Flow Macromotion Cost Reduction Formula Flow Diagrams Step-by-Step Procedure for Developing a Flow Diagram Notes About the Examples Operations Chart Step-by-Step Procedures for Preparing an Operations Chart Process Chart Notes About the Examples Step-by-Step Description for Using the Process Chart Flow Process Chart Work Cell Load Chart Route Sheet Techniques of Micromotion Study: Operations Analysis Operations Analysis Chart Operator/Machine Chart Gang Chart Multimachine Chart Left-Hand/Right-Hand Chart SIMO Chart Motion Study: The Work Station Design Work Station Design Principles of Motion Economy Motion Patterns Predetermined Time Standards (PTS) Systems Methods Time Measurement (MTM) Family MODAPTS Predetermined Time Standards System (PTSS) Stopwatch Time Study Tools of Stopwatch Time Study Time Study Procedure and the Step-by-Step Form Rating Leveling and Normalizing 100% Standards and Experiments Time Study Rater Trainer Form Allowances Foreign Elements Long Cycle Time Study Vertical Time Study Form and Problem Time Study Practices and Employee Relations Standard Data and Its Uses in Balancing Work Advantages Methods of Communicating Standard Data Time Standards Work Cell, Assembly Line, and Plant Balancing Work Sampling Elemental Ratio Studies Performance Sampling Studies Time Standard Development Studies Process Effectiveness Studies Indirect Labor and Motion and Time Study Developing Measures/or Indirect Labor Material Handling Quality Control Manufacturing Plant and Industrial Engineering Supervision Maintenance and Tooling Warehousing and Shipping Receiving and Stores Department Factory/Clerical Other Indirect Areas Performance Control Systems Functions of Any Control System Expert Opinion Standards System Backlog Time Card System Wage Payment Systems Salaries: Hourly, Weekly, or Monthly Incentive Systems and Commissions Two Types of Incentive Systems: Individuals and Group Time Management Techniques Be Creative Be Selective Delegate Do It Now Set Time Standards for Yourself Eliminate the Unnecessary Respect Other People's Time Do Not Rationalize Attitudes and Goals for Industrial Engineers Attitudes of an Industrial Engineer Goals
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2 Motion and Time Study for the Lean Environment 8 -- Nature of the Lean Environment 8 -- Approaches to Quality Measurement and Improvement 16 -- Planning and Scheduling the Production System 17 -- Steps toward Establishing a Lean Manufacturing Environment 20 -- Use of Motion Study Tools to Improve the Environment 22 -- Use of Time Study Tools to Maintain the Lean Environment 23 -- Measures of Performance within the Lean Environment 24 -- 3 History of Motion and Time Study 26 -- Frederick W. Taylor (1856-1915) 27 -- Frank (1868-1924) and Lillian (1878-1972) Gilbreth 29 -- Henry Laurence Gantt (1861-1919) 31 -- Harrington Emerson (1853-1931) 31 -- Ralph M. Barnes (1900-1984) 32 -- Marvin E. Mundel (1916-1996) 32 -- Shigeo Shingo (1909-1990) 33 -- Professor Elton Mayo 33 -- Controversy 35 -- 4 Importance and Uses of Motion and Time Study 37 -- What Is a Motion Study? 37 -- Importance and Uses of Motion Study 40 -- What Is a Time Standard? 41 -- Importance and Uses of Time Study 43 -- Techniques of Time Study 57 -- 5 Techniques of Methods Design: The Product Flow Macromotion 67 -- Cost Reduction Formula 67 -- Flow Diagrams 69 -- Step-by-Step Procedure for Developing a Flow Diagram 72 -- Notes About the Examples 72 -- Operations Chart 72 -- Step-by-Step Procedures for Preparing an Operations Chart 74 -- Process Chart 75 -- Notes About the Examples 78 -- Step-by-Step Description for Using the Process Chart 79 -- Flow Process Chart 83 -- Work Cell Load Chart 83 -- Route Sheet 87 -- 6 Techniques of Micromotion Study: Operations Analysis 90 -- Operations Analysis Chart 91 -- Operator/Machine Chart 93 -- Gang Chart 100 -- Multimachine Chart 101 -- Left-Hand/Right-Hand Chart 102 -- SIMO Chart 103 -- 7 Motion Study: The Work Station Design 108 -- Work Station Design 109 -- Principles of Motion Economy 111 -- Motion Patterns 126 -- 8 Predetermined Time Standards (PTS) Systems 129 -- Methods Time Measurement (MTM) Family 131 -- MODAPTS 131 -- Predetermined Time Standards System (PTSS) 136 -- 9 Stopwatch Time Study 159 -- Tools of Stopwatch Time Study 161 -- Time Study Procedure and the Step-by-Step Form 172 -- Rating Leveling and Normalizing 185 -- 100% Standards and Experiments 187 -- Time Study Rater Trainer Form 192 -- Allowances 196 -- Foreign Elements 202 -- Long Cycle Time Study 204 -- Vertical Time Study Form and Problem 207 -- Time Study Practices and Employee Relations 209 -- 10 Standard Data and Its Uses in Balancing Work 212 -- Advantages 213 -- Methods of Communicating Standard Data Time Standards 214 -- Work Cell, Assembly Line, and Plant Balancing 230 -- 11 Work Sampling 254 -- Elemental Ratio Studies 255 -- Performance Sampling Studies 266 -- Time Standard Development Studies 268 -- Process Effectiveness Studies 270 -- 12 Indirect Labor and Motion and Time Study 275 -- Developing Measures/or Indirect Labor 276 -- Material Handling 278 -- Quality Control 279 -- Manufacturing Plant and Industrial Engineering 280 -- Supervision 280 -- Maintenance and Tooling 280 -- Warehousing and Shipping 281 -- Receiving and Stores Department 284 -- Factory/Clerical 285 -- Other Indirect Areas 285 -- 13 Performance Control Systems 287 -- Functions of Any Control System 287 -- Expert Opinion Standards System 290 -- Backlog 290 -- Time Card System 293 -- 14 Wage Payment Systems 302 -- Salaries: Hourly, Weekly, or Monthly 302 -- Incentive Systems and Commissions 305 -- Two Types of Incentive Systems: Individuals and Group 309 -- 15 Time Management Techniques 319 -- Be Creative 320 -- Be Selective 320 -- Delegate 321 -- Do It Now 322 -- Set Time Standards for Yourself 322 -- Eliminate the Unnecessary 322 -- Respect Other People's Time 323 -- Do Not Rationalize 323 -- 16 Attitudes and Goals for Industrial Engineers 325 -- Attitudes of an Industrial Engineer 325 -- Goals 330.

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