Contents:
Motion and Time Study for the Lean Environment Nature of the Lean Environment Approaches to Quality Measurement and Improvement Planning and Scheduling the Production System Steps toward Establishing a Lean Manufacturing Environment Use of Motion Study Tools to Improve the Environment Use of Time Study Tools to Maintain the Lean Environment Measures of Performance within the Lean Environment History of Motion and Time Study Frederick W. Taylor (1856-1915) Frank (1868-1924) and Lillian (1878-1972) Gilbreth Henry Laurence Gantt (1861-1919) Harrington Emerson (1853-1931) Ralph M. Barnes (1900-1984) Marvin E. Mundel (1916-1996) Shigeo Shingo (1909-1990) Professor Elton Mayo Controversy Importance and Uses of Motion and Time Study What Is a Motion Study? Importance and Uses of Motion Study What Is a Time Standard? Importance and Uses of Time Study Techniques of Time Study Techniques of Methods Design: The Product Flow Macromotion Cost Reduction Formula Flow Diagrams Step-by-Step Procedure for Developing a Flow Diagram Notes About the Examples Operations Chart Step-by-Step Procedures for Preparing an Operations Chart Process Chart Notes About the Examples Step-by-Step Description for Using the Process Chart Flow Process Chart Work Cell Load Chart Route Sheet Techniques of Micromotion Study: Operations Analysis Operations Analysis Chart Operator/Machine Chart Gang Chart Multimachine Chart Left-Hand/Right-Hand Chart SIMO Chart Motion Study: The Work Station Design Work Station Design Principles of Motion Economy Motion Patterns Predetermined Time Standards (PTS) Systems Methods Time Measurement (MTM) Family MODAPTS Predetermined Time Standards System (PTSS) Stopwatch Time Study Tools of Stopwatch Time Study Time Study Procedure and the Step-by-Step Form Rating Leveling and Normalizing 100% Standards and Experiments Time Study Rater Trainer Form Allowances Foreign Elements Long Cycle Time Study Vertical Time Study Form and Problem Time Study Practices and Employee Relations Standard Data and Its Uses in Balancing Work Advantages Methods of Communicating Standard Data Time Standards Work Cell, Assembly Line, and Plant Balancing Work Sampling Elemental Ratio Studies Performance Sampling Studies Time Standard Development Studies Process Effectiveness Studies Indirect Labor and Motion and Time Study Developing Measures/or Indirect Labor Material Handling Quality Control Manufacturing Plant and Industrial Engineering Supervision Maintenance and Tooling Warehousing and Shipping Receiving and Stores Department Factory/Clerical Other Indirect Areas Performance Control Systems Functions of Any Control System Expert Opinion Standards System Backlog Time Card System Wage Payment Systems Salaries: Hourly, Weekly, or Monthly Incentive Systems and Commissions Two Types of Incentive Systems: Individuals and Group Time Management Techniques Be Creative Be Selective Delegate Do It Now Set Time Standards for Yourself Eliminate the Unnecessary Respect Other People's Time Do Not Rationalize Attitudes and Goals for Industrial Engineers Attitudes of an Industrial Engineer Goals